TWC's Solution Proposals
At Taiyo Wire Cloth, we rely on the voice of customers (or "VOC") to recognize the problems and issues our customers face. Through direct VOC input from customers, our QCD department will consider various ideas and specifications in search of a solution that combines TWC's unique knowledge and technology with the expertise of our 250 partner factories.
For example, a TWC solution proposal may draw on various techniques for improving production efficiency, quality, supply stability, labor efficiency, and automation within the manufacturing process.
TWC's Core Technology
At Taiyo Wire Cloth, our core technology is our extensive knowledge, which combines our unique techniques and the skills developed at our 250 partner factories. This combination makes it possible for us to provide one-stop solutions to our customers.
TWC Core Technology (Metal Material)
Mastering the Technologies and Materials
- Application of technology =
Engineering - Problem-solving =
Consulting - Evaluation and
analysis techniques - Roadmap
strategy - Development purchasing
- Quality assurance
Wire cloth
- Materials
Stainless steel (including heat-resistant steel), high Ni alloy, Fe alloy, Cu alloy, Pt, W, Mo, Au, Ag, Ti, Al, carbon fiber
- Mesh count
Up to 795 mesh (16 µm openings, twilled weave) / 4,500 mesh (twilled Dutch weave)
- Weaving Types
-
Plain weave, twilled weave, Dutch weave, twilled Dutch weave, looped weave, tricot weave, etc.
Copper zircon tricot
- Analysis & evaluation
Thickness control, deep drawing limit, strength measurement
Metal processing
- Pressing
Metal Stamping, progressive design (press with tap), wire cloth rolling & calendar
- WIP (Warm Isostatic Press)
-
Uniform pressure-forming suitable for wire cloth characteristics, embossed wire cloth
Wire cloth embossing
- Welding
Welding of special heat-resistant alloy (Inconel, Ni alloy)
- Sintering
Wire cloth diffusion bonding, MIM (Metal Injection Molding)
Surface treatments
- Etching Metal
High-Accuracy for various electronic components and other precision parts
- Plating/electroforming
Pinhole suppression, material type (Ni, Au, Pt, fluororesin composite)
- Thermal spraying
Material type (YSZ (Yttria Stabilized Zirconia), alumina, adhesion prevention-specific material), mesh deformation prevention processing
- Gas phase synthesis
CVD, PVD, abrasion-resistant TiC, TiN, and DLC for wire cloth
Various proposals
- Wire mesh material
-
Bimetal, heat-resistant alloy, precious metal (Pt), rare metal (Ti/BeCu/Mo/W)
Bimetal mesh
- Variants
-
Porous metal foam, metal non-woven fabric, sintered cutting fiber, mesh gasket
Cutting metal fiber
- Heat insulation
Ceramic fiber wool
- Expanded metal
Fine opening, Ni alloy, Inconel, rare metal (Ti/Nb/Mo), PTFE
TWC Core Technology (EMI / Heat Countermeasures)
Mastering the Technologies and Materials
- Application of technology =
Engineering - Problem-solving =
Consulting - Evaluation and
analysis techniques - Roadmap
strategy - Development purchasing
- Quality assurance
Shielding materials
- Elastomers
Filler mixing such as Ni/Ag-Glass/Ag-Al/Ag-Cu/C in silicone
- Processed metal products
Mesh gasket, metal foil tape
- Soft gaskets
-
Conductive-plated-fabric-wrapped foam, UL-V0
Conductive resin-extruded products
- Paint/molding resins
Shielding paints containing conductive filler, conductive ABS pellets for injection molding
- Permalloy
High-permeability Ni-Fe alloy for magnetic shielding, precision press processing
- Meshes
Precision expanded metal (minimum opening: 0.5 × 0.8 mm)
- Housing/PCB mountings
FIP gaskets, reflow gaskets, shield cans & mounting clips
- Radio wave absorbers
Heat conversion-type ferrite kneading sheets, specific frequency compatibility
Thermal interface material
- Sheets
Silicone + thermal conductive filler molding sheets
- Gels
-
Easily dispensable, fully-cured, No pump out, ultra low compression force
Thermal conductive gel application technology
- Phase-change materials
Temperature-based phase changes between solid and liquid, completely fill interfacial air gaps and voids
- Compound products
Delivered heatsink assemblies
Processing technologies
- Rubber processing
Punching and adhesion experience with characteristics of rubber
- Coating processing
Precise application through discharge rate control
- Resin molding
-
Wire cloth insert moldings & high performance conductive thermoplastic for EMI shielding
Wire cloth insert molding
- Metal processing
Cutting thin metal plates/wire cloth, experience in suppressing deformation from presses, frame processing for EMI shield vents
TWC Core Technology (Surface Treatment)
Mastering the Technologies and Materials
- Application of technology =
Engineering - Problem-solving =
Consulting - Evaluation and
analysis techniques - Roadmap
strategy - Development purchasing
- Quality assurance
Surface treatments
No film/coating application
- Blasting
Targets (metal and resin), deburring, cleaning, addition of anchor effect
- WPC processing
Target (metal and resin), adhesion prevention / mold release improvement, durability improvement (metal)
- SR-C treatment
Target (metal and resin), adhesion prevention / mold release improvement, durability improvement (metal)
Multiple variations, effective powdery slipperiness
- Shot peening
-
Target (metal), fatigue strength improvement, stress corrosion prevention
Film/coating application
- Plating/electroforming
Pinhole suppression, material type (Ni, Au, Pt, fluororesin composite)
- Thermal spraying
Material type (YSZ (Yttria Stabilized Zirconia), alumina, adhesion prevention-specific material), mesh deformation prevention processing
- Gas phase synthesis
CVD, PVD, abrasion-resistant TiC, TiN, and DLC for wire cloth
- Molybdenum disulfide treatment
Spraying treatment, ultra-low wear and high slipperiness, prevention of seizure of screws
- Titanium oxide treatment
Titanium oxide film formation with high-adhesion strength without spraying or use of binders
Product Inquiries and Quotations