1. HOME
  2. About TWC
  3. Metal Processing

Metal Processing


Metal processing Overview

In addition to metal mesh processing, our company also excels in metal processing, ranging from large tank-like objects to small sheet metal parts, utilizing diverse processing techniques to meet customer needs.

 
 
 
 
 

We offer a range of metal processsing technologies.

Machining

Machining is the process of cutting or drilling metal and other materials using tools or machine tools. It can be broadly divided into lathe machining, milling machining, and drilling machining. As long as the size is within the machining area of mechanical processing, precise machining can be performed regardless of thickness and shape. These techniques eliminate the need for molds, which helps to reduce costs.

 
 
 
 
 

Stamping

Stamping involves the use of molds for processing, allowing high-precision products to be mass-produced. The processing speed is fast, resulting in high production efficiency, but there are initial costs associated with mold production. From automotive parts to electronic components and daily necessities, stamping processes are used to manufacture metal products, from the cutting-edge industries to the mundane.

Numerical control (NC) machining

In numerical control (NC) machining, processing is automatically controlled based on numerical information, ensuring stable processing accuracy. This approach both shortens processing time and improves production efficiency while reducing labor costs.

Laser processing

CO2 lasers, YAG lasers, fiber lasers, and other types are all used for processing, with the appropriate laser selected according to the application. The advantages of laser processing include the ability to perform complex and fine processing, high processing freedom, minimal deformation or cracking of materials, high working efficiency, and no need for molds.

Welding

Welding processes include arc welding, TIG welding, spot welding, laser welding, brazing, and more. The optimal process depends on the actual application, including the shape, size, and material of the metal workpiece. For example, laser welding is widely used for applications where high precision in welding position or high appearance requirements for welded joints are needed, as it involves melting the components to be joined at high temperatures.

Die casting

In die casting, molten metal is injected into molds. It is primarily used in industries such as automotive and household appliances, where aluminum, magnesium, and other alloys are melted at high temperatures and poured into molds to form various shapes. This processing technique allows for rapid high-precision casting. Its advantages include high production efficiency, the capability to handle complex shapes, and good dimensional accuracy.

 
 
 
 
 

Perforated plate

In this process, a mold is used to punch holes in metal plates. The diameter, center distance, and arrangement are set, and the mold is installed on a punching machine. This technology is used for parts of household appliances or as mechanical components in manufacturing equipment.

 
 
 
 
 

Etching processing

Etching processes metals using chemical reactions. It utilizes an etching solution to dissolve the surface of materials, forming intricate patterns. This method is commonly used to produce high-precision components for mass-produced items and external parts of electronic devices such as household appliances.

 
 
 
 
 

 

From material selection to processing techniques, we can accommodate all your needs

 

Metal materials

Materials that can be processed:
Stainless steel
Iron
Aluminum
Copper
Nickel
Chromium-nickel-iron alloy
Monel
We can also accommodate other materials not mentioned above. Please feel free to inquire about your specific needs.


Leveraging our technical expertise, we can help solve your problems

We will work to understand your challenges, and then employ the technology and expertise of our QCD team, along with the capabilities of our 250 partner factories, to provide creative solutions and proposals. We can propose solutions to improve production efficiency, enhance quality, stabilize your supply chain, implement unmanned production, and automate production processes, utilizing our deep technological resources.

 

Applications of metal processed products


In factory production lines

Mesh filters installed in pipelines, baskets used in cleaning processes, trays for heat treatment processes, and more. We offer custom designs based on our customers’ specific applications. Please consult with us if you are facing challenges in your production process.


Components for customer products

This includes metal components, EMI shielding products, and thermal products for electronic devices such as appliances and industrial machinery. As shown in the image, etched components are utilized in microphones and speakers used in audio equipment. We can support applications ranging from small-scale trials to mass production. If you have any questions about product design, please feel free to consult with us at any time.

POINT

1

We help our customers improve productivity, automation, and quality through our products and technologies.

POINT

2

By providing mesh, thermal, and EMI shielding technologies, we enhance the performance and reliability of our customers' products.

Click here to learn more about metal processing

 

Metal processing case study—Mesh baskets

A metal mesh basket (body & lid) that is easy to open and close (used for cleaning, drying, degreasing, etc.)
When the handle is closed, the lid and body of the basket are securely fixed together. When the handle is opened, the lid pops up.
Advantages:
The lid can be easily attached and removed.
The clearance between the body and lid is very small, ensuring very smooth seams.
The lid and basket are separate, but when the handle is closed, they form a single unit. When the handle is opened, the lid pops out.

Design and Development Process

If you are interested in utilizing our design or development support, we will guide you through the process. Please contact us if you have any questions.

Click here for metal processing inquiries.

We offer a wide range of products and can provide solutions tailored to each application.

Consultation & Estimates
Inquiry Form
Download Documents